Sensors in Robotics: Types, Functions, and Industrial Applications

Author: ANDESOURCE Date: 25/04/25
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Sensors are the backbone of robotics, enabling machines to perceive, interact, and make decisions in their environments. Much like human senses, sensors provide robots with critical data, transforming them into intelligent systems capable of performing complex tasks. From navigating factory floors to assisting in surgeries, sensors are essential for precision, safety, and efficiency. ANDESOURCE explores the types of sensors used in robotics, their functions, and their applications across industries.

 

Common Types of Sensors in Robotics

Robots employ a diverse array of sensors, each tailored to specific tasks. Below is a detailed look at the most common types, their functions, and their use:

 

Sensor Type

Function

Applications

Vision   Sensors (Cameras)

Capture visual data   for object recognition, pattern identification, navigation

Quality   control, navigation, surveillance, inspection

Proximity   Sensors

Detect   nearby objects without contact

Obstacle detection,   object counting, proximity sensing

Tactile   Sensors

Detect   contact, pressure, or force for precise interactions

Robotic   grippers, prosthetic hands, collaborative robots

Force/Torque   Sensors

Measure   force/torque for manipulation and control

Assembly, polishing,   force-controlled machining

LIDAR

Emit   laser pulses to create 3D maps by measuring reflection time

Navigation, mapping,   localization in autonomous robots

Infrared   Sensors

Detect   infrared radiation for proximity, motion, or temperature

Object detection,   line following, temperature sensing

Gyroscopes

Measure   rotation rate for stability and orientation

Drones, humanoid   robots, mobile robots for stabilization

Accelerometers

Detect changes in   velocity/acceleration for tilt, movement, acceleration

Balancing robots,   wearable devices, motion-controlled gadgets

Temperature   Sensors

Measure ambient   temperature for thermal stability

Thermal management,   environmental monitoring, safety in robotics

Humidity   Sensors

Measure moisture   content for environmental control

Agricultural robots,   climate-controlled environments, HVAC systems

Gas/Chemical   Sensors

Detect specific gases   or chemicals for safety

Environmental   monitoring, industrial safety, air quality management

Compass   Sensors

Determine direction   via Earth’s magnetic field

Navigation, heading   control in mobile robots

Pressure   Sensors

Measure fluid/gas   force for pressure, altitude, depth and weight

Robotic grippers

Hall   Effect Sensors

Detect magnetic   fields for position, speed sensing

Motor control,   position feedback, speed measurement in robotics

Sound   Sensors

Detect sound waves   for acoustic signal response and auditory cues perception

Voice-controlled   devices, sound localization, noise detection,speech recognition

Color   Sensors

Identify and   differentiate colors by measuring reflected light wavelengths

Sorting systems,   quality control and object identification in manufacturing, logistics

Touch   Sensors

Detect touch input or   contact on surface to enable interaction

Used for assistive   robots  to enable touch input and   provide tactile feedback

 

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 Sensors in Robotics: Types, Functions, and Industrial Applications

Applications of Sensors in Industry

Sensors are transforming industries by enabling robots to perform tasks with unprecedented accuracy and efficiency. Below are key applications:

 

1. Manufacturing

Quality Control: Vision sensors inspect products for defects, such as checking paint quality in automobile manufacturing.

Assembly: Force and tactile sensors ensure precise fitting of delicate components, reducing damage and improving efficiency.

Navigation: Proximity and lidar sensors guide robots through factory floors, avoiding collisions in busy environments.

 

2. Healthcare

Surgical Robots: Tactile and force sensors provide surgeons with precise control during minimally invasive procedures, improving patient outcomes.

Assistive Devices: Vision and touch sensors in prosthetics or assistive robots enable natural interaction for users, such as navigating for the visually impaired.

 

3. Agriculture

Crop Monitoring: Temperature and humidity sensors track environmental conditions, optimizing crop growth and reducing waste.

Automation: Vision and proximity sensors enable robots to plant, harvest, or monitor fields autonomously, increasing productivity.

 

4. Logistics and Warehousing

Inventory Management: Vision sensors and lidar scan and organize inventory, streamlining operations in large warehouses.

Navigation: Proximity sensors help robots navigate narrow aisles, as seen in automated guided vehicles (AGVs) .

 

5. Autonomous Vehicles

Navigation: LIDAR and cameras map roads and detect obstacles, ensuring safe driving in self-driving cars.

Safety: Proximity and infrared sensors identify pedestrians or vehicles, enhancing road safety.

 

6. Hazardous Environments

Exploration: Gas and chemical sensors allow robots to operate in dangerous areas, such as disaster zones or chemical plants, collecting data without risking human lives.

 

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 Sensors in Robotics: Types, Functions, and Industrial Applications

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